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Performace of the 9000 -93 Aero is easily upgraded.
It was equipped with Mitsubishi TD04-15G, which has a max capacity of around 300 bhp.
For -93, SAAB introduced the award-winning engine managment system TRIONIC (-93 in ver.5.2 , from -94> ver. 5.5) .
A first upgrade that can give ~280 bhp+ , would be to modify the ECU (the box itself with the electronics for
engine management) , and to change the exhaust system to 3" , plus an open air filter.
- - You´ve already changed to 3" ( AND a sport cat - YOU´LL HAVE CRED FOR THAT !! THANX !! - WE ALL
NEED MOTHER NATURE !! ) , so the only thing except an open air filter you need for a +55 bhp increase
is a modified box . Nice , huh ?
! Price for such an upgraded box should be around 500 Euro .
I STRONGLY recommend professional tuners that work with these upgrades for a living. Here are links to
Swedish tuning companies that have good reputation , and that I believe offer good products AND good
support and service :
Speedparts - most SAAB-parts you will ever need : regular spare parts , and (of course) tuning parts (turbos et.c.)
www.speedparts.se/
MapTun - very succsessful SAAB tuning company - check out their ultimate 440 bhp / 550 Nm stage 7 kit !
Or this one : http://www.maptun.com/cars.php?car=Saab%209000&id=10
www.maptun.com/
SQR - involved in pure racing w SAABs - one of the leading persons in the Swedish Turbo Club ( STCS ) has built
one 2.0 litre ng900 w 600+ bhp ( http://www.bilsport.se/events/pit/popup/img/p3.jpg.... ) in cooperation with SQR. And they´re friendly .
www.sqr.se/
BSR - excellent level of expertise knowledge ! Environmental consious !
www.bsrab.se/
- - also worth mentioning is Trollspeed ; arguably the hottest ultra high level of SAAB-tuning on earth !
But Trollspeed are really pricey - it´s expensive to get the best .
Their address & phone :
Trollspeed AB
Smedstorp Åsaka
46195 Trollhättan
Tel: (+46) 520-424398 www.trollspeed.com
Fax: (+46) 520-424419
trollspeed@minmail.net
OK. Now to some thoughts of myself.
Gearboxes are a notorious weak point on tuned SAABs.
On your -93 Aero, you probably have the "45-kph" gearbox , introduced in 1993.
In 1994 , both engine and gearbox were changed to a new generation : the "short-engine",
and consequently the "short-box". As far as I know , the gearing before -93 was "40-kph".
(That means that the car goes 40 kph at exactly 1,000 rpm in 5 th gear. OK ?)
To sum it up : the "long-engine" was made up to and in 1993 ( and of course the "long-box" ),
and the gearing was "45-kph" from 1993 > on .
So, you have a rare gearbox, and should take care of it !
Typically , the BRUTAL TORQUE of a tuned SAAB engine is what breaks the gearboxes ,
and that brutal torque is MOST HARMFUL AT LOW RPM´s.
One way to reduce the risk of failure is :
a BIGGER TURBO will not respond as hard as a smaller one IN THE LOWER rpm range.
A bigger turbo will gradually build pressure , so that torque and power comes smoother , and
at higher revs ( 3,000 rpm > ) . I know that a big(ger) turbo with good response is EXPENSIVE ,
but you also get the advantage of higher capacity than the small TD04-15.
For example, a TD04-19T (found on Volvo V70XC) , has a capacity up to ca 400 bhp , compared to
the TD04-15 that , as I mentioned , has its limit at around 280-300bhp - and then it´s GLOWING HOT !
And you could probably sell the TD04-15 : on 9k , they have the #6 exhaust housing that´s
attractive among SAAB-"tweakers" (the newer 9--5s and og9-3s have the same turbo - TD04-15x - but
with the #5 exhaust = too small for tuning , and Volvos have the same turbo but with #7 exh. housing = too big
for such a small turbo) . But don´t sell it until you´re sure you don´t want it - it might be hard to find again.
The "blow-off valve" will probably not add any power at all.
There are people the have mounted double standard valves (and saved lots of money) .
But I know young people often like to spend money on those shiny blue, red, green, pink, or whathaveyou
valves - many times to get a special "sound" ( JUST LIKE IN "FAST&FURIOUS" !) Hehe...
Capacity of the standars valves is good for ~350 bhp or so. ( Under that, you don´t even have to double them ).
(And they´re really cheap to replace if they don´t fuction as they should).
The Trionic system measures cylinder combustion for EACH STROKE , and INDIVIDUALLY for each
cyllinder . It measures ionisation in the cylinder through the spark plug ( that´s why it´s important to
use the correct model AND make : NGK BCPR 7ESII , w correct electrode gap : 1,1 mm . Nothing else ! ).
It compensates for pre-igniton (knock), uneven combustion, intake air temperature and -desity (cold air
has much higher density - that´s why most engines feel stronger on a cold morning or after rain) , fuel burn
characteristics (i.e. octane R.O.N.). The system also "learns" the best settings of boost pressure, fuel/air
mixture, ignition timing, at all different conditions of speed, throttle position, air density, fuel quality et.c. ,
so the system is ADAPTIVE.
The way to control the engine´s power is already there : the throttle pedal.
( Let TRIONIC do all changing of everything - my tip ).